Process Engineering
We utilize advanced composite processes to achieve exceptional quality and structural performance.
Expertise in Multiple Composite Processes
A composite process where dry fibres are laid in the mould and resin is drawn through them using vacuum.
Key Steps
- Lay dry reinforcement & flow media (helping materials).
- Seal with vacuum bag.
- Apply & achieve vacuum.
- Infuse resin and cure.
Why VARIM?
- High fiber volume & uniform resin distribution.
- Low void content and better laminate quality.
- Cleaner process with minimal resin wastage.
- Suitable for large structures of moulds & products (of wind blades, spar caps, panels, CFRP & GFRP parts).
Best for
- Large, high-quality GFRP/CFRP parts needing consistent thickness and strength.
- Cost Effective
A closed-mould composite process where resin is injected at low pressure into dry fibres placed between a rigid mould and a flexible counter-mould.
Key Steps
- Place dry reinforcement in mould.
- Close mould (rigid + flexible counter-mould).
- Inject resin at low pressure.
- Cure and De-mould.
Why LRTM?
- Smooth surface on both sides.
- Better dimensional control than VARIM.
- Low void content with controlled resin flow.
- Lower tooling cost.
Best for
- Medium-size, high-quality composite parts needing good surface finish on both sides.
- Cost Effective
Purpose: To explain stacked mould vacuum bagging and uniform pressure application.
An open lay-up process improved by vacuum, where resin-impregnated fibres are compacted using a vacuum bag.
Key Steps
- Wet lay-up on mould.
- Apply peel ply, breather & vacuum bag.
- Pull vacuum and cure.
Why Vacuum Bagging?
- Better fiber wet-out than hand lay-up.
- Reduced air voids and excess resin.
- Improved laminate strength and consistency.
- Simple and cost-effective.
Best for
- Low–medium parts needing better quality than hand lay-up.
This process uses pre-impregnated fibres with controlled resin content, cured under vacuum and heat.
Key Steps
- Lay prepreg plies on mould.
- Vacuum bagging.
- Cure in oven or autoclave.
Why Prepreg?
- Highest laminate quality & repeatability.
- Precise fiber/resin ratio.
- Excellent surface finish and mechanical properties.
- Minimal defects.
Best for
- High-performance aerospace, automotive & premium composite structures.